CAVITY PRESERVATION

Fully automated preservation for maximum corrosion resistance

Automated and Reproducible Corrosion Protection

Reliable cavity preservation requires maximum process reliability and consistently high application quality. Automated application systems can reach even complex body structures with precision and reproducibility.

SAR develops customized system designs for this purpose and seamlessly integrates dosing, robotics, and control technology into existing or new production lines.

The use of specialized application tools, automatic tool changes, and integrated cleaning systems leads to a sustained increase in uptime, quality, and efficiency.

Application Technology

for complex body structures

Modern vehicle bodies contain a wide variety of cavities that can only be reliably reached using specially tailored application technology. SAR develops customized system and tooling concepts for this purpose that are precisely tailored to component geometry, accessibility, and process requirements.

A variety of application heads are used for different preservation tasks and are precisely positioned by robot-guided systems. Automatic tool changes and integrated cleaning stations ensure trouble-free operation and consistently high system availability in mass production.

Services

Automated Wax Application
Custom Application Concepts
Robot-Guided Application Systems
Tool Change and Cleaning Systems
Dosing and Material Supply Technology

Robot-Assisted Application

for hard-to-reach cavities

For fully automated cavity preservation, SAR relies on high-performance robotic cells equipped with specially developed application systems. A variety of tooling concepts ensure reliable access even to complex areas of the car body.

Features

Stationary Robots
Robots on motion axes
Multiple Application Heads
Automatic Tool Storage
Integrated Cleaning Stations

Process Reliability

in mass production

Automated processes ensure consistently high preservation quality and reduce manual intervention to a minimum. Manual rework stations can be integrated as a backup solution to ensure maximum availability in mass production.

Advantages

Consistent Quality
High System Availability
Reduced manual effort
Optimized Process Monitoring
Reliable Corrosion Protection

Tool Concepts

for maximum component coverage

Not all cavities in a vehicle body present the same application challenges. That is why SAR relies on specially developed tooling and application concepts that are specifically tailored to different areas of the body. Multi-head application units, robot-guided tools, and automated storage and cleaning stations ensure reliable coverage of even complex structures. The result is high process reliability, reproducible quality, and comprehensive protection of all relevant cavities in series production.

Advantages

Optimal Access to Complex Cavities
Specially Designed Application Tools
Flexible adaptation to different body styles
Integrated Tooling and Cleaning Concepts
High Quality and Process Reliability

Get in touch

From planning to successful commissioning, SAR offers customized solutions for automated cavity preservation in automotive production. Thanks to the combination of material supply, dosing technology, application systems, and robotics, SAR delivers end-to-end plant concepts from a single source. With many years of experience in the automotive and supplier industries, SAR implements both new construction and retrofit projects worldwide and supports customers throughout the entire project lifecycle. This results in high-performance cavity preservation systems that meet the highest standards for quality, process reliability, and corrosion protection.

Material Supply & Application

Comprehensive, one-stop solutions for dosing, application, and automation technology.

Automotive Experience

Project experience in the automotive and supplier industries.

Customized System Designs

Customized solutions for new construction and renovations.

Global Project Implementation

Planning, implementation, and commissioning by experienced specialists.

Want to learn more about our solutions now?

Then please contact us!