PLASTICS AUTOMATION

SAR develops customized automation solutions for the plastics industry.
The video showcases real-world application examples from current new-build and retrofit projects, in which existing systems are modernized, resources are conserved, and investments are secured for the long term. This results in efficient and future-proof plastics systems for a wide variety of applications.

A flip-belt and feeder solution for separating components! The components are vibrated into position and sorted by a robot—assisted by image recognition.

The purchase chip and the chip holder are also mounted in the cell.

This enables precise and efficient manufacturing that ensures the highest quality standards.

Using versatile systems, we enable the precise and reliable application of QR codes and laser markings to components, ensuring our customers have complete traceability and unambiguous product identification.

Thanks to its many years of experience and innovative technology, SAR Gunzenhausen enables the seamless integration of robotic solutions for automated turnkey production on a Sumitomo DEMAG injection molding machine, ensuring the highest levels of efficiency and precision.

SAR Gunzenhausen offers highly innovative technologies such as in-mold decoration and in-mold labeling, which are being used successfully, for example, at Oechsler AG on a Sumitomo DEMAG injection molding machine.

Multi-piece picking at Zittauer Kunststofftechnik from a Sumitomo Demag machine with stack placement onto a conveyor belt according to a defined packing pattern.

The system ensures precise and efficient handling, which optimizes both production speed and the quality of the final products.

This cell demonstrates how production processes can be controlled in an energy-efficient manner, how component information can be tracked throughout its entire lifecycle, and how simple error visualization is ensured throughout the entire manufacturing process.

TIA Portal serves as the control platform. Existing standards were expanded to include process engineering applications for this solution.

Automation of the injection molding process for highly complex plastic components! Plastic components for the latest SUVs from VW and Porsche feature highly complex geometries and a wide variety of variants.
The customer, Borscheid+Wenig GmbH, has corresponding requirements for the manufacturing process.