One of SAR Environmental Technology’s most extensive projects of recent years was successfully completed in winter 2020/21 with the seventh and final conversion phase of the Baar-Ebenhausen hazardous waste incineration plant.
Three redundant server pairs process the data of 20 type 410-5H automation systems here in a likewise redundant design. Twelve clients were installed to display the operating screens.
All computers were run as a virtualisation solution on 3 HP servers.
In the run-up to the respective migration steps, SAR Schaltschrankbau manufactured 25 I/O cabinets with 43 ET 200SP HA stations and 40 patch panels, among other things, implemented via the field connection.
More than 15,000 8-way push-in terminal blocks were installed for the connections to the outside and between the cabinets as a replacement for the existing Termi-Point strips.
Around 31000 wire connections had to be laid and connected within the cabinets and patch panels to do this.
The commissioning team then tested a total of almost 21,000 digital and analogue signals.
Waste disposal facility in Baar-Ebenhausen (Source: GSB Bayern GmbH)
3D wiring routing in EPLAN
I/O and transmitter cabinet
AS410-5H VA3 line PCS7 controllers